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MANUFACTURING TOLERANCES OF COLD FINISHED STEEL BARS AS PUBLISHED IN THE AISI STEEL BAR PRODUCTS GUIDELINES

*For important notes with help on how to read this chart, see the bottom of the page

COLD FINISHED STEEL BARS

Size Range in INCHES

Maximum of Carbon Range 0.28% or Less

Maximum of Carbon Range over 0.28% to 0.55% incl.

Maximum of Carbon Range to 0.55% incl. Stress Relieved or Annealed After Cold Finishining

Maximum of Carbon Range over 0.55%

All Grades Quenched & Tempered, or Normalized & Tempered BEFORE Cold Finishing

ALL TOLERANCES ARE IN INCH AND ARE MINUS
ROUNDS - COLD DRAWN
To 1-1/2" incl. .002 .003 .004 .005 .005
Over 1-1/2" to 2-1/2" incl. .003 .004 .005 .006 .006
Over 2-1/2" to 4" incl. .004 .005 .006 .007 .007
Over 4" to 6" incl. .005 .006 .007 .008 .008
Over 6" to 8" incl. .006 .007 .008 .009 .009
Over 8" to 9" incl. .007 .008 .009 .010 .010
Over 9" incl. .008 .009 .010 .011 .011
HEXAGONS - COLD DRAWN
To 3/4" incl. .002 .003 .004 .006 .006
Over 3/4" to 1-1/2" incl. .003 .004 .005 .007 .007
Over 1-1/2" to 2-1/2" incl. .004 .006 .007 .009 .009
Over 2-1/2" to 4" incl. .005 .008 .009 .011 .011

SQUARES - COLD DRAWN

To 3/4" incl. .002 .004 .005 .007 .007
Over 3/4" to 1-1/2" incl. .003 .005 .006 .008 .008
Over 1-1/2" to 2-1/2" incl. .004 .006 .007 .009 .009
Over 2-1/2 to 4" incl. .005 .008 .009 .011 .011
FLATS - COLD DRAWN
WIDTH IN INCHES
To 3/4" incl. .003 .004 .006 .008 .008
Over 3/4" to 1-1/2" incl. .004 .005 .008 .010 .010
Over 1-1/2" to 3" incl. .005 .006 .010 .012 .012
Over 3" to 4" incl. .006 .008 .011 .016 .016
Over 4" to 6" incl. .008 .010 .012 .020 .020
Over 6" .013 .015 - - -

AISI STEEL BAR PRODUCT GUIDELINES, SEPTEMBER 1996

Width governs the tolerances for both width and thickness of flats. For example, when the maximum of carbon range is 0.28 per cent or less for a flat 2" wide and 1" thick, the width tolerance is 0.005" and the thickness tolerance is the same (.005").

For sizes larger than those shown, the producer/mill of those sizes should be consulted regarding tolerances.

To determine the carbon content of an AISI grade (such as 1018, 1117, 12L14, 1045, etc), look at the last two numerical digits of the grade. For example, 1018 would be approx. 0.18% carbon content, 12L14 would be 0.14%, etc)

The above chart includes tolerances for bars that have been annealed, spheroidize annealed, normalized and tempered, or quenched and tempered BEFORE cold finishing. This table does NOT include tolerances for these processes AFTER cold finishing. Also, this chart does not include alloy products.

1045 Turned, Ground and Polished round bar tolerances are not included in this chart.

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